05 September 2025
Windak Group, a global leader in cable packaging automation, proudly announces the launch of its latest innovation – the AutoLoader AL60 automatic reel handling system. Designed specifically to address common […]
Windak Group, a global leader in cable packaging automation, proudly announces the launch of its latest innovation – the AutoLoader AL60 automatic reel handling system. Designed specifically to address common challenges in cable manufacturing, the AL60 significantly improves production efficiency, operator safety, and reduces downtime associated with manual reel handling.
From managing heavy reels to frequent equipment adjustments, cable manufacturers face daily obstacles that can impact productivity and safety.
Manual loading and unloading of reels on rewinding systems often slows down production – especially when forklift operators or handling equipment are not readily available. Our solution simplifies this process: by allowing multiple empty reels to be preloaded, the system eases the workload for both the line operator and the forklift driver.
The AL60 directly addresses these concerns, enabling seamless in-line rewinding and hands-free heavy reel packaging. Its intelligent automation allows efficient handling of reels weighing up to several tonnes, easy reel size changes through a single recipe adjustment, and continuous production with minimal manual intervention.
Key benefits of the AutoLoader AL60 include:
· Fully automated loading and unloading of cable reels, including heavy-duty reels up to Ø1524 mm (60″).
· Simple reel size changes via recipe adjustment – no manual reset required.
· Reduced manual labour, significantly lowering operator fatigue and safety risks.
· Increased production output by 30–50%, optimising overall operational efficiency.
· Patented dynamic swinging pintles for ergonomic working height and precise cable laying, ensuring high-quality results every time.
· Integrated semi-automatic stretch wrapping with predefined recipes for consistent and secure packaging.
With the launch of the AutoLoader AL60, Windak provides a robust, automated solution that enables cable manufacturers to enhance productivity, streamline operations, and create safer working environments.