04 March 2021
Metal wires can be configured into specific sizes and shapes to fit certain applications. To achieve the desired specifications, metal wires are subjected to processes like wire bending, roll forming, fourslide wire forming, and CNC wire forming. Complete products are commonly called as wire forms. Steel, stainless steel, aluminum, copper, and alloys are usually used […]
Metal wires can be configured into specific sizes and shapes to fit certain applications. To achieve the desired specifications, metal wires are subjected to processes like wire bending, roll forming, fourslide wire forming, and CNC wire forming. Complete products are commonly called as wire forms. Steel, stainless steel, aluminum, copper, and alloys are usually used as materials for wire forms. The selection of material depends on its application and the environment where it would be utilized.
Wire form products are now widely available to almost all industries like medical, telecommunications, food, and electronics. Various wire product industries have their own technologies and solutions to satisfy their customer needs. Most wire product industries are part of International Wire and Machinery Association (IWMA), a large and influential corporation association for the global wire industry. IWMA facilitates conferences to share advances in wires and cables technology and bring businesses together. If you want to learn more about IWMA and the details on how to become a member, you may visit their main website.
In this post, the uses and applications of wire forms in different sectors such as the medical, telecommunications, food, and electronics will be briefly discussed.
Medical Industry Uses
Wire forms, specifically springs, are commonly used in the medical sector. Springs are anywhere to be found in hospitals, from simple uses such as in the hospital beds to more critical applications such as those necessary tools for surgery. Additionally, ultra-fine woven mesh baskets are used as containers for delicate medical products. Some applications require precision engineered wire forms like CPR & resuscitation equipment, cardiac instruments, dental equipment, immobilization devices, and handheld surgical devices. Specialized wire forms like these are specifically designed to suit the component needs. In cases like these, CNC forming processes are usually employed.
One common use of wire forms in the medical industry is the medical mandrel which can be produced into various forms like pigtail or trachea.
Telecommunications Industry Uses
The telecommunications industry involves a lot of power and data cables. If cable management is not implemented properly, the following problems may be encountered:
To address disorganized and jumbled cable problems, cable bar management solutions which involve using wire forms are typically employed in the telecommunications industry. Cable rings are used to hold cables together for easy handling. On the other hand, cable bar management panels which are made from steel wires can be used to guide the cables separately to avoid being jumbled.
Food Industry Uses
Most common wire forms in the food industry are the wire baskets which can hold food ingredients and products. Wire racks are also used to shelve food commodities in grocery stores. In some instances, wire forms in the food industry are directly subjected to harsh environments. In the case of deep fry baskets, these are used in direct contact with oil under extremely hot temperature. Hence, material of selection for wire forms are critical in the food industry. Most common metal used in wire forming for the said industry is the stainless steel because of its highly corrosive resistance and durable properties.
Electronics Industry Uses
The electronics industry is one of the major consumers of wire form products. Lead wires are wire forms which are used to connect two components electrically. These are commonly found in integrated circuits.
Aside from its applications and uses in the industrial sectors discussed above, wire form products are also typically used in the electrical, agricultural, and aerospace industries and even in households.
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