Nano Split Innovation by Ajex & Turner

Since 1962, Ajex & Turner has been at the forefront of innovation in wire drawing and compacting dies and tools for the wire and cable industries. Our latest advancement, the VNT Nano Split Die, represents a significant leap in technology, offering unparalleled benefits that directly address long-standing industry challenges.

Revolutionary Technology For Enhanced Performance

The VNT Nano Split Dies are engineered with multi-layer coatings of Nano Crystalline Diamond applied through vapor deposition. This cutting-edge process results in an exceptionally smooth surface, drastically reducing friction. As a result, manufacturers experience improved copper and aluminum utilisation, translating to cost savings and enhanced product quality.

Versatile Applications Across Wire And Cable Industries

Designed for versatility, VNT Nano Split Dies accommodate sizes from 0.5 to 100mm, making them ideal for stranding, bunching, and compacting applications. The reduced friction not only improves material flow but also ensures a high-brightness surface finish, enhancing the aesthetic and functional quality of the final product.

Durability And Longevity That Redefine Standards

The stainless steel grade 304 casing prevents rust, extending the die’s lifespan and maintaining performance over time. Compared to traditional PCD and Tungsten Carbide Dies, VNT Nano Split Dies offer a 3-4% improvement in raw material utilization and boast a service life that is over ten times longer. This longevity eliminates the need for die polishing or re-cutting, ensuring consistent performance with zero tolerance deviation throughout the die’s working life.

Maximized Production Efficiency

For aluminum and copper compacting, the VNT Nano Split Dies can achieve production runs of approximately 12,000 to 15,000 cable kilometers, provided optimal parameters are maintained. The technology simplifies wire break repairs and mitigates issues related to short service life, significantly reducing downtime and the frequency of die changes.

Increased Speed And Reduced Labor Intensity

The reduced friction from the diamond composite coating minimizes the traction force required during the stranding process. This allows for higher stranding speeds compared to cemented carbide dies, further boosting production efficiency and reducing labor intensity. The result is a streamlined manufacturing process that enhances both output and worker productivity.

Cost-Effective Solution With Superior

Performance From a cost-performance perspective, the VNT Nano Split Die’s diamond surface, created through the CVD Hard Process, offers tremendous economic benefits. The dies are not only cost-effective but also deliver superior performance, making them an invaluable asset for manufacturers seeking to optimize operations.

Join The Future Of Wire And Cable
Manufacturing We invite industry professionals to experience the transformative impact of VNT Nano Split Dies. For inquiries and further information, please contact Ajex & Turner. Embrace the future of wire and cable manufacturing with technology that delivers efficiency, durability, and unmatched quality.